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A16B-0170-0060,

A16B-0170-0060

激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

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RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control MPL-A420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-U3CC-D4430 CABLE,CONTROLLER INTERFACE,ULTRA 3000,CN1,30M

BC646VSCEMK ViewStation CE Development Software with Proficy GlobalCare Complete

IC300OCS049 Temperature Controller I/O Board. 4 temperature inputs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, , 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP)

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20DD014A0EYNANGNE PowerFlex 700S AC Drive 20D

20P41AB029RA0NNN PowerFlex DC Drive 230V AC 7.5 HP

2711-NR5T PanelView Accessory

280-PWRM24A-M10 ArmorStart Three-Phase Power Media

3G3MV-A4022 NEW 5.9KVA 5.5A 2.2KW 三相AC380-460V/50HZ/60HZ

1492-MCAA260 60 A UL489 Miniature Circuit Breaker

1494U-NOLV 1494U N.O. L.V. Auxiliary Contact

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1585D-M4UBJM-0M6 1585D Ethernet Media Patchcord

1756-L62 ControlLogix 4 MB Memory Controller

1797-TB3 FlexEx Terminal Base

194E-E63-PE 194E Earthing-Grounding Terminal

2090-CFBM6DD-CCAA25 TL-Series 25m Feedback Cable

2090-SCEP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MODEV10PK Motion Developer 10 pack for the S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete

GC647ADC999 GC Dashboard Client - UNL

HMI-CAB-C82 CABLE GE SNP

IC641SWP081 Host Drivers for Windows NT/95, Qty. 10

IC647IFCLNTSRO025C iFIX iClientTS Read Only 25 PK (M1Component Part)

IC660EBD024 Electronic Assembly for IC660BBD024

IC695SPC100 RX3i 10/100/1000base-TX (CAT5 100m) Small Form Pluggable Transceiver

IC756WRE099J-22 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 2.2

FlexLogix System 1794-OB8 24 VDC OUTPUT 8 POINTS

PLC-5/1771 System D1785-6.6.1 PLC5 FAMILY PROGRAMMABLE CONTROLLER(1785-L)MANUAL

Process Control 1757-PLXSIFZB PLX FSC SERIAL MODBUS QUICKBUILDER INTERFACE

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IC300OCS035 OCS with 2x20 LCD Display and with 16-key tactical feel keypad. Built in I/O no expansion. One RS-232 serial port supporting CsCAN and RTU Master/Slave. 8 DC Inputs (12/24vdc), 6 Relay Outputs (4.0A per point).No network interface.

IC752SKT009 Datapanel 150 Starter Kit: Includes Datapanel 150 (DFT000), download & communication cables, DataDesigner, user & programming manuals.

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ZA06B-6130-H402 External regeneration resistor rated 100 Watts for BSVM1-20i Beta i series amplifier

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25A-E022N104 PowerFlex 523 15kW (20Hp) AC Drive

2711P-T6M20D8 PanelView Plus 6 6 Grayscale Touch DC

6SE6440-2UD34-5FB1 45KW

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1746-R13 SLC Replacement Covers and Labels

1790-T0W8X CompactBlock LDX 8 Expansion Block

194E-A16-1753-4G 16 A 194E Load switch

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IC756SDV001CT-99 DV Development - Solaris Op Sys Addt'l User, Traditional Chinese, Vers ion 9.9

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RSI Software Products 9324-RLD0U6DEE RSLOGIX 5000 SERVICE ED TO FULL UPG, DEU

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829-4-0 Thumbwheel Assembly. 4 Digit, 0 True. Dust Seal

IC200MDL643 INPUT 5/12VDC POS/NEG LOGIC (2 GROUPS OF 8) 16PT

IC697PCM711-MP Programmable Coprocessor Modified for use by OEMs

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ZA06B-0032-B175#7008 B2/3000 servo motor with holding brake and 32k serial encoder

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20G11ND027AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF026-CL PowerFlex 4M EMC Filter Kit

110XCA28201 Momentum RS232 COMM CABLE 1M (OEM)

294E-FD1P5Z-G1 Variable Frequency Drive

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1492-SPM3B160-N MCB Supplementary Protector 16 A

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150-F625NBED SMC Flex Smart Motor Controller

1734-IE2C POINT I/O 2 Point Analog Input Module

1783-BMS20CGP Stratix 5700 20 Port Managed Switch

193-EMRZ01 E1 Plus 115V DC Remote Reset Solenoid

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2098-DSD-020-DN Ultra 3000 Servo Drive

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GFK-2142 Bus Conversion Unit Installation Guide

IC220STR001 MOTOR STARTER DIRECT, 1.5KW/400VAC

IC647EIMC EIM:Honeywell EIM 620

IC647SAX001 Scheduler Dynamics AX Toolkit

IC693MDL634LT 24 Vdc Input, Negative/Positive Logic (8 Points) (LT)

IC756DVE000K-97 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 7

MSI-QUAL-2-43 Quality Mang Clients 2 Pack-43

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Distributed I/O 1790D-8BV8B DNET LDX ,24VDC,8 UNIV IN/8 SRCE OUT BASE, D-SHELL

Communications 1770-CD3 DATA HWY TWINAXIAL CABLE, 300 FT/91 M

Operator Interface 2711E-UT12ET10 PANELVIEW 1200E TOUCH TO 1000E TOUCH MIGRATION KIT

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Support 9324-RLDSFCER SUPT REINSTATEMENT CONTRACT FOR 9324RLDSFCE

EtherNet/IP Products 1756-EWEB CLX ENET/IP ENHANCED WEB SERVER MODULE

RSI Software Products 9301-2SE3400JPU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (JP)

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2325-LV Greyline OS, 4 Line, (20) 5MM Chars, VFD, ASCII /Serial Interface, 10-30 VDC, NEMA 4

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IC693ACC335 Axis Terminal Block for the Motion Mate DSM302

QPK-DEM-S02 QUICKPANEL JR DEMO 6" STN

TGT-AI0V-16-0RR Target Analog Module 8 inputs/8 outputs

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22B-D1P4H204 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDM39000C Quantum 开关量DC混合模块,16点输入,24VDC;8点输出,

284E-FVD4P0Z-10-CRN EtherNet Variable Frequency Drive

TL-F20MY1 12mm,电感式,二线,常开200mA 电源:90-250VAC沟形

1492-SPM1C005-N MCB Supplementary Protector 0.5 A

通用型变频器 6SE6 420-2UC21-1BA1 "1.1 KW，149 x 202 x 172"

电机启动器 3VU13400ML00

1497D-A17-M14-0-N Gen Purpose Transformer

1608N-003A240V1S 3 A Mini DySC Sag Corrector

1769-OF4CI CompactLogix 4 Pt A/O Current Module

190S-ANEJ2-CB40C-KN 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-NE160-1753 Disconnect Non-Fused IEC 3 Poles 160A

2090-CPBM7DF-16AA40 MP-Series 40m Standard Cable

2090-XXTFMP-S25 MP-Series 25 m Length Feedback Cable

CFBA-0WPB-0140-AZ Encoder cable for BM0.5/4000 or BM1/4000 motors. 14 meter

GF-3610R Connecting FlashCable to CDI Torque Wrench (PET-M/S).

IC200UDR005 28 point PLC,(16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for data retention. B attery not included.

IC646TRT075 75 I/O Point Runtime System

IC647PATCDI0 Proficy PAT - Driver For CDI

IC693APU300RR High Speed Counter (HSC)

IC752FPY000RR Industrial Floppy Drive in Case for Touch Displays

IMC-101-M-ST-T 10/100 baseT to multi-mode ST fiber converter (-40 to 75 deg C op temp)

SLC/1746 System 1746-P1 POWER SUPPLY - RACK MOUNT

Industrial Computers 6186-M20SS VERSAVIEW 20 INCH MONITOR, TEMPERED GLASS

Application-specific products 1404-M505A-RIO MASTER MODULE - PQ RIO COM

Operator Interface 2711-K10C12L1 PV1000 COLOR KEY, PBUS & RS232 PRINT

Support 9301-2SE3200DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3200DE

Support 9380-RSBEDREPS SUPT RENEWAL CONTRACT FOR 9380RSBEDREP

DeviceNet Products 1792D-0B4D 4 SOURCING OUTPUTS UP TO 2 AMPS, 4 CONNECTORS

RSI Software Products 9301-2SE3203ITE RSVIEW32 RUNTIME 300 WITH RSLINX (ITALIAN)

RSI Software Products 9358-BPMGR01ENE RSBATCH PRODUCTION MANAGER (SUPT 1 BATCH SVR)

Motion Control MPL-B4530F-MK22AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,460V

Motion Control 2090-SCVG5-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,5.0M

GFZ-65192EN Alpha SVU Series Amplifier Description Manual

IC646MPM101 Logic Developer - PLC Nano/Micro w/Programming Cable

MTR-1331-J-E-D-E-S Stepping Motor Nema34, Series Wdg, Encoder, Splashproof

QPJ-DVN-202 Communication Module for 5 inch & 6 inch: DeviceNet Slave

20BC037A0AYNAND0 PowerFlex 700 AC Drive 20B

20F11NC060AA0NNNNN PowerFlex 753 AC Packaged Drive

22-COMM-L PowerFlex LonWorks Adapter

2711P-RGK6 PanelView Plus Accessory

280S-M24M-M1 ArmorStart Three-Phase Power Media

C200HW-COM02-V1 通信板RS232端口一个

1492-PDE1C112 200 A Enclosed Power Distribution Block

数字量输入/输出模块 6ES7421-1EL00-0AA0 DI/32 120V AC,浮点式

变送器 3RS10001CD20

1495-N85 Variable Depth Circuit Breaker Accessory

1585J-M8TBJM-6 RJ45 Ethernet Media

1761-CBL-PM02 MicroLogix Cable

188-K3B320 Miniature Circuit Breaker 32 A

194L-E20-1752 20A 194L Load Switch

2090-CPBM4DF-16AF60 MP-Series 60 m Length Cable

2090-XXNFMF-S60 Kinetix Drives 60m Standard Cable

BC647OEM0510 OEM Edge Program Additional Key - Complete (Approval Required)

GC647PATFS00 Proficy PAT - Driver For Foss Near Infrared Systems Near-Ir Spectrometers - Assist Support

IC200MDD846LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT (LT )

IC646NSF000 Siemens TCP/IP OPC Server. Supports S7 & S5 controllers

IC647MBS001 Machine Edition Standard Development Suite with USB Hardware key

IC675PDI081 Profibus Station IP67 24VDC Positive Logic 8 Inputs

IC697MDL752 12 Vdc Output, 0.5 Amp, Positive Logic (32 Points)

IC800SSD104RS1RR 4.3A, 115/230V, S2K Servo Drive for MTR Series Motors

ControlLogix/1756 System 1756-DPALEN CONTROLLOGIX SYSTEM DOCUMENTATION SET PRINTED

Industrial Computers 6182H-15BRH6D VVCE 1500, KEY/TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-DNBEXP65 DEVICENET MODULE EXPANSION, 50-65 MAX

Operator Interface 2711P-ST7B PANELVIEW PLUS 700 KEY/TOUCH COMBO STARTER KIT

Support 9326-AD1USR SUPT REINSTATEMENT CONTRACT FOR 9326AD1USENE

Support 9371-EDES3S SUPT RENEWAL CONTRACT FOR 9371EDES3

ControlNet Products 1794-ACN15 SINGLE MEDIA ADAPTER FOR CONTROLNET

RSI Software Products 9301-2SE240JPU3R RSVIEW32 WORKS 150-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-BA10ENE RSBIZWARE BATCH ARCHIVER 10 UNITS

Motion Control MPL-A4520K-HK22AA MOTOR,SERVO,6.10NM,4000RPM,ENCDR,230V,6.8KG

Motion Control 2090-UXNPAMP-10S01 CABLE,NOGRF50X,MOTOR POWER,MP,10 GAUGE,1M

CBL-203 Modicon 984 Cable

IC630MDL354RR 5-12Vdc (TTL) Sink/Source Output Module (32 points)

IC800SLCIV010 Interface Cable, 1000W SL Amplifier to Terminal Block, 1 Meter

OC647IFWOPCC iFIX Optn: WorkSpace OPC Client (M1Component Part)

20AD5P0A3AYNNNC0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A3NYNACGNE PowerFlex 700S AC Drive 20D

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2711C-K2M PanelView Comp C200 Graphic Terminal

280-PWRM24D-M2 ArmorConnect 3-PH Power Media drop cable

SRT2-ROC16 远程I/O端子（继电器输出）16点

1492-MCBA280 80A Miniature Circuit Breaker

1494V-DJ622-A-E NEMA Flange Mtd Rod Switch Disconnect Sw

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工程组态编程软件 6AV2102-3AA04-0AE5 SIMATIC WinCC Advanced V14 Upgrade ：?V11..V13 -> V14

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