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一、系统描述
　　醋酸乙烯是一种十分重要的工业原料,其市场非常广阔.它的生产过程主要分为两个大的过程: 合成和精馏.前者是发生化学反映生成醋酸乙烯的过程, 后者则是将生成的醋酸乙烯通过学,物理过程来进行提纯.其工艺流程图如下:
　2、本工艺的特点和难点
　　醋酸乙烯的生产是个塔体非常多的系统,调节回路众多,系统的关联性非常强,一个参数的控制的好坏直接影响到其他参数的控制的成败.一个系统的波动可能带垮整个系统.,因为其产品醋酸乙烯的浓度要求非常高,达到99.9%以上,因此对反应温度,以及流量等参数的控制要求非常平稳,合成反应器的中温要求170正负0.5度,醋酸蒸发器液位要求达到正负1%,还有乙炔的流量非常不稳定,可控性不太好.这些都对控制的精度提出了很高的要求.
　　3、工艺对控制系统的要求
　　a、实现各个单元操作的集中监控，包括：温度、压力、流量、液位等物理量的监测与控制。动态参数检测、控制必须准确、可靠。合成反应器的中温要求170正负0.5度,醋酸蒸发器液位要求达到正负1%,
　　b、必要的遥控措施,对突发事件如停电等，系统应采取相应的保护措施，确保在紧急情况下或需要的时候对一些关键的控制点(阀门、马达等)实施遥控。
　　c、配置必要的报警和联锁。
　　d、重要参数的记录和方便地查阅其实时趋势和历史趋势。
　　e、可随时监测有关单元的有关参数或重要设备的运行情况。
　　f、控制系统操作简单，参数设置、调整方便，便于操作，人性化的操作界面。
　　g、操作员站显示整个生产工艺流程，修改和打印各种有关参数。
　2、FB-2000NS系统硬件配置
　　本控制系统采用了三个监控站,和两个现场控制站.稳定性.两个现场控制站也采取了热备用冗余,任何一个出现了故障,自动切换到另外一个上正常运行.也增加了系统的可靠性和稳定性.所有的模拟量输出都采取了热备用,还有重要的显示参数也都采取了热备用..所有的模拟量都采取了和现场信号的光电隔离,所有的现场信号均通过了安全栅隔离. DCS的硬件配置如下: FB-2001NS -4块,FB-2005NS-3块,FB-2010NS 16块 ,FB-2020NS 28块, FB-2030NS 1块 ,FB-2040NS-4块 FB-SC20NS/R14块,FB-SC14NS/R-4块,FB-SCNS14-8块.FB-SC30NS1块. FB-SC42NS-4块.另外，报表打印机一台。

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GENERAL ELECTRIC 04019J47G0001 NSFP 04019J47G0001

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SKF 64010000 NSPP 64010000

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Schleicher UKE B 31806981 284 085

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MODICON AEG AS-B356-001 24VDC Output Module

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AEROTECH BA30 SERVO AMPLIFIER

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88283

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(2) Systems Available Click for Pics Both Tested

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EUROTHERM DRIVES 955D-8R32 USPP 955D8R32

CUTLER HAMMER ECN2419CAD NSFP ECN2419CAD

RELIANCE ELECTRIC 0-57552-2 USPP 0575522

MODICON PC-E984-255 USPP PCE984255

JOHNSON CONTROLS FIC-101-701 NSFP FIC101701

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YASKAWA ELECTRIC CPCR-FR05RB7-R8S USPP CPCRFR05RB7R8S

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SIEMENS 6ES5 734-1BD20 CONVERTER RS232 CABLE ASSEMBLY

SIEMENS S5 6ES5 451-4UA13 6ES54514UA13

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Siemens LOGO! DM8 12/24R 6ED1 055-1MB00-0BA1

Omron C200H-BC081-V1

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